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Autoclave Control System
Autoclave Control System

Autoclave Control System

The control system is based on the bus-based hardware design.The main controller adopts Siemens controller, industrial bus communication, strong anti-interference ability and large data volume.The upper machine adopts industrial control machine and software monitoring which can display alarm, report, record temperature rise curve in real time and monitor the operation of the equipment.
  • Introduction
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  • Parameter
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Introduction

The control system is based on the bus-based hardware design.The main controller adopts Siemens controller, industrial bus communication, strong anti-interference ability and large data volume.The upper machine adopts industrial control machine and software monitoring which can display alarm, report, record temperature rise curve in real time and monitor the operation of the equipment.

Adopt a dual-core working mode.The computer analyzes the process, and preread the process, makes and judges the future temperature and pressure change, the PLC performs the upper computer instruction, does the real-time alignment operation of the target value and the actual measurement value, and adjusts the output signal of the temperature and pressure.

Modular installation ideas. Thermocouple and vacuum signals are modular and sent from the communication module to the upper position machine, which greatly reduces the wiring and interference and simplifies the difficulty of installation and maintenance.

Equipped with UPS emergency power supply and A4 laser color printer.


Features

It fully combines the process needs and has the following advantages: when adopting the upper machine + PLC control mode, a different control method developed by our company is adopted, the control of temperature and pressure is more accurate, the temperature rush phenomenon can be effectively suppressed, and the cooling amount is small.Action frequency of the pressure valve is low to save gas consumption.Equipment energy consumption is reduced.

Control software has a wide range of adaptation to all kinds of products, and all kinds of products can achieve good control.In the prepared product curing process document, the equipment parameters for the process can be recorded, so as to achieve a better process state.

The control software interface is intuitive, displays the working state of the main components of the equipment, and sets the "automatic" and "manual" states, that is, in the "automatic" process, or adjust the state of each component one by one in the "manual" state, to meet the special uncertain test requirements.

In particular, the puppet display interface is designed. For the components with large dimensions, the distribution position of the thermocouple on the mold can be vividly displayed to monitor the temperature trend of each position in the curing process, which is conducive to timely adjustment when abnormal, so as to ensure the quality of the products.This feature is very useful for large components in the development stage.

Vacuum control, the company has specially designed the vacuum extraction and vacuum measurement can be different road functions.In practical use, due to vacuum pipeline damage, or the need of process, vacuum extraction and vacuum measurement need a flexible combination. This function is very practical for large products, multiple products curing at the same time, as well as the need to directly measure the vacuum degree in the vacuum bag.

Strong error prevention function, with process simulation function, process document preparation can be simulation operation, to prevent error preparation.When starting a function of the software, the prompt dialog box jumps out to prevent error operation.

Maintenance interface is powerful.For other manufacturers software users are difficult to adjust and maintain equipment, manufacturer software personnel to enter the site to control the core control setting parameters for equipment status adjustment and maintenance limitations, the company specially designed the maintenance interface, set the core control parameters on the interface, and designed the "compensation interface" and "operating parameters"

The "I / O diagnosis" interface is conducive to the operation and maintenance personnel to timely understand and eliminate the equipment faults, and reduce the loss caused by the equipment fault shutdown.If the user allows it, the company's software system can provide remote diagnosis service, judge the operation status of the equipment, eliminate faults in advance, and prevent sudden faults of the equipment from affecting the production progress.

It has a strong emergency disposal function, such as automatic removal, automatic vacuum bag leakage and so on. When unattended, it can still ensure the safe operation of the equipment and complete the product process.


Parameter

Control form:

PLC + touch screen, can realize air temperature control and mold temperature control (large value, average value, small value) vacuum degree is adjustable, can be equipped with a recorder and printer.

PLC + touch screen + industrial control machine, can realize air temperature control and mold temperature control (large value, average value, small value) vacuum degree adjustable, vacuum leakage automatic detection, and can be equipped with a recorder and printer.

PLC + touch screen + computer (redundancy), can realize the air temperature control and mold temperature control (large value, average value, small value) vacuum degree adjustable, vacuum leakage automatic detection, can be equipped with a recorder and printer.

PLC + touch screen + computer + instrument (redundancy), can realize the air temperature control and mold temperature control (large value, average value, small value) vacuum degree adjustable, vacuum leakage automatic detection, can be equipped with a recorder and printer.


Case

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Changzhou SINOMAC Machinery Technology Co. Ltd.

Autoclave products are exported to the United States, Canada, Russia, Australia, New Zealand, France, Brazil, Venezuela, Saudi Arabia, Tunisia and other countries.

Tel: 0086-13912342699
E-mail: info@czsinomac.com
Add: No. 801 Changwu Road, Wujin High Tech Zone, Changzhou, Jiangsu, China
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