Computer-assisted design, the door structure force analysis, small and medium-sized autoclave using horizontal arm open door mode, hydraulic drive, to achieve rapid and smooth opening and closing.
Product Categories
SINOMAC composite autoclave is a kind of process equipment for forming polymer-based composite materials, composite autoclave forming is the main method of manufacturing continuous fiber reinforced thermosetting composite materials, apply to form advanced composite structure, honeycomb sandwich structure and metal or composite adhesive structure. It has the advantages of high temperature and pressure control precision, safe and reliable structure, stable system, low energy consumption, simple operation and maintenance, and can realize modularization and serialization, which can meet the needs of different fields, different processes and different specifications. Widely used in automobile industry, aerospace, military industry, scientific research and experiment industries.
• Advanced thermal process control (TPC) system with reliable performance and complete functions
• Unique convection design, balancing and strengthening circulating air flow to ensure uniform temperature in autoclave
• Testing temperature uniformity in strict compliance with Boeing and Airbus standards
• Heating, pressure, cooling module design, easy maintenance and repair
• Equipment Dimensions Multi-specification Custom
• Various of manufacturing standards, GB150ASMEPEDAD,Services global
ITEM | DESIGN PARAMETER |
Working Diameter(mm) | 600-6000(mm) |
Working Length(mm) | 1000-30000（mm） |
Working Temperature (℃) | 100-420（℃） |
Working Pressure (Mpa) | 0.6-4.2（Mpa） |
Vacuum Pressure(Mpa) | ≤-0.098（Mpa） |
Temperature Uniformity (℃) | ±3.0（℃） |
Rising and Decreasing Temperature Rate(℃/min) | 0-5（℃/min）,continuously adjustable |
Rising and Decreasing Pressure Rate(bar/min) | 0-1（bar/min）,continuously adjustable |
Heating method | Electric heating or thermal conductive oil heating |
Vacuum system | One for one use |
Number of thermocouples | Number optional |
Number of vacuum roads | Number optional |
Technical advantages of SINOMAC autoclave
Computer-assisted design, the door structure force analysis, small and medium-sized autoclave using horizontal arm open door mode, hydraulic drive, to achieve rapid and smooth opening and closing.
The autoclave adopts annular air duct + bottom area air duct as the whole air duct, so that the hot air in the autoclave fully flows to each corner, enhancing the uniformity of temperature and improving the work efficiency.
SINOMAC autoclave is arranged with the main heating system at the front of air inlet of centrifugal fan, so that each heating pipe can fully heat exchange with circulating air; the bottom air duct is auxiliary heating system, playing temperature, to avoid thermal stress damage caused by uneven heat exchange caused by the natural rise of hot air.
SINOMAC autoclave features a uniquely designed tail screen air duct that balances and intensifies air flow into and out of the working area at the rear of the autoclave, making it the preferred choice for heating and cooling valuable components that are sensitive to temperature uniformity.
Unique cooler structure, solve hot expansion & cold contraction
SINOMAC autoclave cooler water drain structure is unique u-shaped. One end is the water inlet, the other end is the water outlet, the bending end of the U type can be freely telescopic, which can avoid the water drain weld cracking problem caused by heat expansion and cold contraction of the cooler.
The hot air circulating fan of SINOMAC autoclave adopts water-cooled high temperature resistant special frequency conversion motor. Through the computer aided system, the corresponding power and impeller are matched to meet the requirements of air volume and wind speed, so as to adapt to the autoclave of different specifications, and fully conform to the process equipment specifications of Boeing and Airbus.
Multiple safety protection
• Pneumatic, mechanical, and electrical doors close the interlock mechanism.
• Air zero pressure detection system, the door can not open when the air pressure is not safe pressure.
• Overtemperature alarm / interlock, overpressure alarm / interlock, automatically cool down when the temperature is too high, and automatically release when the pressure is too high.
• Emergency safety pressure relief valve is provided.
• The door opening and closing with the sound and light alarm.
• The emergency stop button cancels the curing operation, and all inlet valves, exhaust valves, inlet valves and other actions will fail.
Perfect vacuum system
SINOMAC autoclave vacuum system one standby one use, including vacuum pump, vacuum pneumatic valve, vacuum buffer tank, vacuum pressure gauge, vacuum transmitter, precision filter, vacuum pipeline, etc.; each vacuum interface can be separately controlled and separated. each vacuum line can be cut off and the atmosphere discharged; automatic vacuum leakage test can be conducted before starting operation.
Stable and reliable (TPC) control system
The SINOMAC autoclave is equipped with an advanced (TPC) control system.TPC software is based on industrial computer +PLC control for autoclave composite solidification control scheme. It is developed by SINOMAC on the basis of absorbing the advantages of various control systems at home and abroad, and it is a very popular control system for customers.The system has powerful database functions, including batch database, component accessory device database, process database, data collection database, etc., can realize user permission login, component sensor selection, batch statistics, curing process curve setting, call, saving, printing, process automatic, manual execution, real-time data monitoring, recording, storage, printing, system state monitoring, alarm, quality analysis, data report generation, sensor accuracy correction, etc.The TPC control system has been updated annually since its launch to meet the requirements of the changing composites industry.It is reliable, powerful, and is an application solution that customers can trust.
Varieties of manufacturing standards to meet the needs of the global market
• GB150-2011;
• ASME SEC VIII DIV.1 with ASME Certificate;
• PED 97/23/EC with CE certificate;
• AD2000.
Provide turnkey projects
Our team can provide you with turnkey engineering, you do not have to worry about the installation is not professional, we will complete the installation and debugging according to your specific requirements, at the same time, a professional training, to solve your worries.
Model | Inner diameter （mm） | Effective length （mm） | Design pressure (Mpa) | Design temp （℃） | Pressure rise/decrease rate （Mpa/min） | Temp rise/decrease rate （℃/min） | Pressure control accuracy (Mpa) | Temp uniformity （℃） |
SN-CGF0610 | 600 | 1000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
| SN-CGF0812 | 800 | 1200 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF1020 | 1000 | 2000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF1230 | 1200 | 3000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF1540 | 1500 | 4000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF2050 | 2000 | 5000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF2550 | 2500 | 5000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF2580 | 2500 | 8000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±2 |
SN-CGF30100 | 3000 | 10000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±3 |
SN-CGF4090 | 4000 | 9000 | 0.8-4.2 | 250-420 | 0-0.1 | 0.5-5 | 0.01 | ±3 |
Note: other specifications customized
Changzhou SINOMAC Machinery Technology Co. Ltd.
Autoclave products are exported to the United States, Canada, Russia, Australia, New Zealand, France, Brazil, Venezuela, Saudi Arabia, Tunisia and other countries.
Tel: 0086-13912342699
E-mail: info@czsinomac.com
Add: No. 801 Changwu Road, Wujin High Tech Zone, Changzhou, Jiangsu, China
